Coolant Maintenance Products

Leading Service Provider of thread cutting agent, pneumatic oil boost pump, pneumatic high-pressure grease gun, chip hook, barrel key and micro-system from Bengaluru.

Thread Cutting Agent

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This advanced multi-purpose lubrication of the latest generation will be applied directly from the spray bottle
onto the metal surface to be processed and will cause a significantly longer service life of the tools. This semi
paste-like grease is ideally suited for all metals, even stainless steel. The product does not contain mineral oil,
chlorine or sulphur.

Properties:

0802850 is a paste on water/soap basis and ideally suited for thread-cutting, tapping, centring, removing
and milling.

Application:

The thread-cutting product must be used in pure condition. It does not leave an oily surface. Thus a clean
work environment is the result.

Technical Data:

  • Colour light bluish
  • Odour neutral
  • Condition viscosity paste-like
  • Flash point > 225°C
  • Melting point 32 °C

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Pneumatic Oil Boost Pump

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Boost pump with high flow rate for simple and fast filling flexibility thanks to mobile trolley.

The following accessories are included with the Pneumatic Oil Boost Pump:
• Trolley for 180 kg drums
• Flow volumeter
• High-pressure gun
• 3.5 m high-pressure hose
Suitable for oils ranging from VG 10 to VG 460 at 40°C
Required operating pressure: approx. 6 bar

Additional Information:

Item Code: 0541091

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Pneumatic High-Pressure Grease Gun

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Grease gun with high flow rate for fast filling flexibility thanks to mobile trolley. Regulated, precise lubrication
is ensured.

The following accessories are included with the pneumatic high-pressure gun:
• Trolley for 180 kg grease drums
• Cover with follower plate and dust protection
• High-pressure grease gun with nozzle
• 3.5 m high-pressure grease hose
High-pressure grease gun for greases with consistency grades NLGi-00 to NLGi-3
Required operating pressure: approx. 6 bar

Additional Information:

Item Code: 0541090

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Chip Hook

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Chip Hook

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Barrel Key

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Barrel key:

  • Made of steel
  • Fits all saleable bung lids
  • Safe and easy opening due to fitting tools

Additional Information:

Item Code: 0512115

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Micro-System

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The Ariana Micro System for minimum quantity lubrication uses a coaxial spray nozzle to produce a round spray with spraying angle. It is possible to produce different spray cones for many application areas by rotating the cap. The coaxial spray nozzle is operated pneumatically and is supplied with the medium by means of a separate, unpressurized tank.

The spray nozzle has been adapted for hard to access applications with the ARIANA Cool Line System. Many different liquid products can be sprayed thanks to the
system’s special jet technology, from water-miscible cooling lubricants to viscous cutting and drawing oils.

Technical data:

  • Compressed air supply approx. 8 bar
  • Medium 28 – 500 cSt
  • Flow rate 5 – 40 ml/min.
  • Air consumption at approx. 8 bar 100 l/min.

Additional Information:

Item Code: 0551000

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Power Vac Pump

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The Ariana Power Vac Pump is a dual-acting suction and pressure pump that uses compressed air. It is mainly used for filling and emptying lubricant and coolant tanks. The pump was designed for fast and trouble-free installation at standard barrels. It is screwed into the bunghole of the barrel and connected to
the compressed air supply. A feed hose is attached at the other barrel opening.

The Power Vac Pump requires compressed air at approx. 8 bar.This makes it possible to fill or empty at approx. 60 l/min. An automatic closing valve serves as an inlet/outlet control and thus prevents overflows.

The Power Vac Pump generates a vacuum in the tank, as a result of which it is possible to suction used coolants, mud, metal residues, etc. out of machine tanks as well as excess liquids out of chemical tanks. By simply turning a knob, the operator can reverse the function and generate overpressure in the tank, as a result of which it is
possible to pump lubricants and coolants as well as liquid chemicals into the machine. The Power Vac Pump can also be used in explosion-protected areas.

Additional Information:

Item Code: 0321000

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Power Vacuum Pump

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The following accessories are included with the Power Vacuum Pump:

• Ascending pipe
• Threaded barrel connector 2”
• Fast-action connector
• Feed hose 3 m.
• Suction pipe

Additional Information:

Item Code: 0389001

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Cold Air Nozzle

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The Ariana-cold air nozzle is used for cooling locations of metal and plastic parts on machine tools and features a double function: it generates both hot and also cold air. The cold air is primarily used at locations where no lubricants and cooling liquids are wanted. The ariana cold air nozzle is also widely used in laboratories. The ariana-cold air nozzle is connected to compressed air supplies or operated with compressed air (3-8 bars), respectively. Mode of operation is based on the principle of a vortex tube, in which two opposite rotating air flows will be generated. At the blue component output of the internal flow as usable cold air (up to - 25°c) takes place; at the red component output of the hot air (up to 100°c) takes place. The needle valve allows adjustment of volume flow and portion of cold air. Accessories for the ariana cold air nozzle include the flexible ariana-cool-line-system and also a magnet plate, ball cock, grommet for quick coupling and also a sound absorber.

Additional Information:

Item Code: 0331001

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Hot Gun

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The ARIANA Hot & Cold Gun uses compressed air for point-specific heating or cooling of metal and plastic parts at tool machines and features dual functionality: it generates hot as well as cold air. Hot air is used for fast drying and heat treating. Cold air is mainly used in applications in which lubricants and coolants are not recommended. The Hot & Cold Gun is also widely used in laboratories. The performance of the Hot & Cold Gun varies depending on the humidity of the supplied compressed air: at a pressure 8 bar with relatively dry air (e.g. at +10°C) it is possible to cool supplied air down to -30°C and
heat it up to +60°C. The accessories for the Hot & Cold Gun include the flexible ARIANA Cool Line System.

Additional Information:

Item Code: 0331000

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Cleaning System - Oil Filter Unit

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The ARIANA oil filter unit filters hydraulic oil (at operating viscosities of up to 250 mm2/s) and cleans up contamination resulting from particulate matter or silting. Usage and application areas Intermittent cleaning of hydraulic oils in order to meet target category purity levels. Prevention of dirt from entering when system is filled.

Advantages:

• Prolongs oil service life
• Reduces disposal costs
• Protects machine components

Technical data:

  • Electro motor with gerotor pump motor capacity 230 V 50 Hz
  • Capacity up to 16 l/min
  • Operating pressure up to 4 bar
  • Filter fineness 3, 5, 12 μ
  • Contamination indicator pressure gauge

Additional Information:

Item Code: 0541030

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Maintenance Station for Cooling Lubricants

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Cooling lubricants inevitably become contaminated with tramp oil and particulate material during the production
process.

The ARIANA Maintenance Station R-3000 makes it possible to clean and maintain emulsions or solutions
during the production process. This greatly prolongs the service life and minimizes disposal costs.

Application areas:

• Lathes
• Milling machines
• Grinding machines
• Parts washers
• Quenching boxes

Application:

Cooling lubricants in wet-cutting machines are subject to high levels of contamination. Hydraulic oil, bedway oil and grease collect on the surface of the emulsion and, in high concentrations, prevent the necessary exchange of oxygen.
In connection with floating and deposited particulate matter, this provides an ideal breeding ground for bacteria
and fungi, which degrade the cooling lubricant.

Ongoing maintenance with removal of these contaminants at regular intervals considerably prolongs the
service life of the cooling lubricant and lowers disposal costs.

How it works:

The ARIANA Maintenance Station R-3000 suctions off a mixture of oils and particulate matter from the
surface of the emulsion.
This mixture is separated in the maintenance station, the cleaned emulsion is conducted back into the
machine tool and the separated oil is collected in a separate disposal container.
The process of separating the emulsion and oil is purely physical and is so gentle that the emulsion is not
negatively affected, e.g. as it would be a result of spinning. 97% of floating trash oil and trash oil subjected to
turbulence is removed.
The emulsion is cleaned without the presence of an operator and without interrupting operation of the
machine tool. No down time occurs.

Technical features:

  • Eccentric worm pump
  • Electric motor
  • Made of stainless steel material with powder coating
  • All hose connections with fast-action single-hand connectors
  • Station is completely assembled and ready for use, complete with accessories

Technical data:

  • Motor capacity kWh 0.37
  • Voltage V 230
  • Flow rate l/h 550
  • Dimensions mm 860 x 1200 x 470 (H x L x W)
  • Weight empty kg 86
  • Temperature of liquid °C 40 (max.)
  • Filter fineness (standard) 100μ

Additional Information:

Item Code: R-3000

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Maintenance Station for Cooling Lubricants

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Cooling lubricants inevitably become contaminated with tramp oils and particulate matter during the production
process.
The ARIANA Maintenance Station R-2000 makes it possible to clean and maintain emulsions or solutions
during the production process. This greatly prolongs the service life and minimizes disposal costs.

Application areas:

• Lathes
• Milling machines
• Grinding machines
• Parts washers
• Quenching boxes

Advantages:

• Removes tramp oils and particulate matter simultaneously
• Works automatically without an operator using the bypass principle
• Prevents unpleasant odours and risk of infection
• Increases the service life of lubricants and tools
• Reduces disposal costs

Application:

Cooling lubricants in wet-cutting machines are subject to high levels of contamination. Hydraulic oil, bedway
oil and grease collect on the surface of the emulsion and, in high concentrations, prevent the necessary exchange
of oxygen.
In connection with floating and deposited particulate matter, this provides an ideal breeding ground for bacteria
and fungi, which degrade the cooling lubricant.
Ongoing maintenance with removal of these contaminants at regular intervals considerably prolongs the service
life of the cooling lubricant and lowers disposal costs.

How it works:

The ARIANA Maintenance Station R-2000 suctions off a mixture of oils and particulate matter from the surface
of the emulsion.
This mixture is separated in the maintenance station, the cleaned emulsion is conducted back into the machine
tool and the separated oil is collected in a separate disposal container.
The process of separating the emulsion and oil is purely physical and is so gentle that the emulsion is not
negatively affected, e.g. as it would be a result of spinning. 97% of floating trash oil and trash oil subjected to
turbulence is removed.
The emulsion is cleaned without the presence of an operator and without interrupting operation of the machine
tool. No down time occurs.

Technical features:

  • Eccentric worm pump
  • Electric motor
  • Made of stainless steel material with powder coating
  • All hose connections with fast-action single-hand connectors
  • Station is completely assembled and ready for use, complete with accessories

Technical data:

  • Motor capacity kWh 0.37
  • Voltage V 230
  • Flow rate l/h 350
  • Dimensions mm 860 x 830 x 440 (H x L x W)
  • Weight empty kg 65
  • Temperature of liquid °C 40 (max.)
  • Filter fineness (standard) 100 μ

Additional Information:

Item Code: R-2000

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Deburring Tools

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With changeable blade, prolongable acout 125 mm, for easy and average deburring processes. All-purpose handle with end cap and room to store spare blades. Deburring Tool is complet with handle, holder and 10 blades A-100 for steel, aluminum, brass and plastic materials. Mountable with blades as can be seen in the table

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Liquid Level Indicator

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Liquid level indicator: usable for commercial 60 l and 210 l barrels. Suitable for non corrosive liquids, such as
cooling/lubrication concentrates, emulsions, oils, anti freeze, heating oil etc. and liquid media.
Ideally usable for more transparency when handling the barrel. The float is located inside the barrel on the
liquid and indicates the barrel content permanently on the volume scale.
Since the Liquid level indicator is mounted on the 3/4“ opening you can put a pump on the 2“- bunghole at
the same time, in order to allow pumping out the defined quantity.

Additional Information:

Item Code: 0513501

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Hose Skimmer

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Leak oils promote bacterial growth, form deposits on machine tools and work pieces, cause oil mist and reduce cooling capacity as well as the oxygen absorption of the emulsion. The consequences: higher costs for waste disposal, corrosion, bacterial contamination, unpleasant odours, poor cooling effect, skin problems, etc.
The ARIANA Hose Skimmer provides a solution by removing the oil that collects on the surface of the emulsion. The leak oil is removed from the surface and sloughed off in the unit by means of special self-cleaning, oil-conveying hoses. There is no need for filters or microporous membranes. This results in lower operating and follow-up costs. The hose skimmer has an oil separating unit and ensures that up to 90% of tramp oil is removed

The hose skimmer is attached above the basin by means of a magnetic plate, ideally on the side opposite the liquid inlet. The base plate of the drive unit must be positioned about 300 mm above the maximum level of the liquid. The hose is positioned at the outlet support and fed into a sedimentation basin. The hose skimmer can be used for continuous operation or controlled by means of a timer. Use of the unit during operationof the tool machine is recommended. The hose moves through the floating oil film and separates it from the liquid. The oil is sloughed off in the unit and flows into a collecting tank outside the machine.

Technical data:

  • Electric connection with level switch V 230
  • Weight kg 4.5
  • Hose diameter mm 5
  • Capacity (approx.) l/h 3

Additional Information:

Item Code: 0541021

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Band Skimmer

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Leaking oil fosters development of bacteria, allows sediment on machines and work pieces, leads to oil mist development and reduces cooling performance and oxygen absorption of the emulsion. The consequences are: increased disposal costs, corrosion, bacterial contamination, odour nuisance, poorer cooling effect, skin problems etc.

The ARIANA- Bandskimmer provides the solution to remove oil sediment on the surface of the emulsion. Due to using a self cleaning, oil transporting special band the leaking oil will be removed from the surface and Skimmed in the device. Neither filters nor micro porous membranes are required. Thus operating expenses and follow-up costs will be reduced. The Bandskimmer features oil separating facilities and guarantees a separation of foreign parts by up to 90%.

The Bandskimmer is fixed above the liquid tank by means of a magnetic disk, preferably on the opposite side of the liquid inlet. The base plate of the drive unit must be attached about 300 mm above the highest liquid level.
The hose is connected to the outlet neck and guided to the sediment basin. The Bandskimmer can be operated both permanently and also controlled by means of a time switch. It is recommended to use the device during operation of machine tools. The band moves through the floating oil film and separates it from the liquid. In the device the oil will be skimmed and flows into a collection tank outside the machine.

Technical data:

  • Electrical connection with level switch V 230
  • Weight kg 4.5
  • Band width mm 25
  • Power approx. L/h 3

Additional Information:

Item Code: 0541022

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Piston Mixer

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A mixing unit is essential for mixing emulsions and grinding solutions. The recently developed ARIANA Piston Mixer is powered by water pressure; which causes the concentrate to be suctioned.

It is possible to set the required emulsion concentration of the liquid coolant and lubricant by means of the dosing
screw. These liquids can thus be mixed using optimum concentrations. Once the optimum mixing ratio has been
determined, the user can always rely on this ratio being the case. Of course, it is possible to change the mixing
ratio at any time. The Piston Mixer has one water inlet, one concentrate inlet and an outlet hose for the mixed emulsion or grinding solution. This hose can be extended indefinitely without resulting in a vacuum in the system. For safety reasons, we recommend installing a system separator in front of the water inlet in order to protect against water contamination.
The mixer is mounted using a wall bracket. The mixer is
extremely handy and compact.

Order no. 0514000 Mixing volume (approx.) l/h 600
Order no. 0514001 Mixing volume (approx.) l/h 2.000
Order no. 0514002 Mixing volume (approx.) l/h 10.000

Technical data:

  • Water inlet 1/2”
  • Concentrate inlet 3/8”
  • Mixed liquid outlet 1/2”

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Emulsion Care Case

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Features:

Thermometer for determination of sample temperature
• Nitrite test strips (100 pcs)
• Nitrate test strips (100 pcs)
• Ph test strips (100 pcs)
• Water hardness test strips (100 pcs)
• Plastic cup for extraction of samples
• Plastic bottles for extraction of samples (3 pcs)
• Care plan for cooling lubricants
• Maintenance plan
• Technical regulations TRGS 611
• Manual for handheld refractometer
(see inside the cover under the protective foam)

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Test Materials

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Submerge the test strip in the emulsion, wait a few seconds,then hold it up to the colour-coded comparison chart and read the results.

Additional Information:

Item Code: 0292050

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Nitrite Test Strips

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Submerge the test strip in the emulsion and after approx. 30 seconds hold it up to the colour-coded comparison chart and read the results. The presence of nitrite ions is indicated by a change in colour to red.

Additional Information:

Item Code: 0292051

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Nitrate Test Strips

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Submerge the test strip in the emulsion and after approx. 30 seconds hold it up to the colour-coded comparison chart and read the results. The presence of nitrate ions is indicated by a change in colour to red.

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Water Hardness Test Strips

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Submerge the test strip in the water and after approx. 30 seconds hold it up to the colour-coded comparison chart and read the results. You can determine the water hardness based on the change in colour.

Additional Information:

Item Code: 0292053

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Handheld Refractometer

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The ARIANA Handheld Refractometer is an essential instrument for checking emulsions and grinding solutions.
It allows for quick measurement of the emulsion concentration of liquid coolants and lubricants. In this
way, liquids always have the optimum concentration.

This provides the following advantages:

• Better utilisation of machine tools
• Longer tool service life
• Prevention of rust as a result of using emulsions that are too weak
• It is possible to adjust the concentration of the emulsion
to suit requirements (TRGS-611)
• Cost reduction

Additional Information:

Item Code: 0521000

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Handheld Refractometer

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The ARIANA Handheld Refractometer is an essential instrument for checking emulsions and grinding solutions.
It allows for quick measurement of the emulsion concentration of liquid coolants and lubricants. In this
way, liquids always have the optimum concentration.

This provides the following advantages:

• Better utilisation of machine tools
• Longer tool service life
• Prevention of rust as a result of using emulsions that are too weak
• It is possible to adjust the concentration of the emulsion
to suit requirements (TRGS-611)
• Cost reduction

Additional Information:

Item Code: 0521001

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Digital Hand Refractometer

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ARIANA-Digital Hand Refractometer is an important instrument for controlling emulsions and grinding abrasives.
It allows quick control of the emulsion concentration of cooling and lubrication liquids. Thus it becomes
possible to use these liquids at optimum concentrations.

Following advantages will be achieved:

• Better utilization of tooling machines
• Longer service life of tools
• Avoiding rust because of too low grade of emulsion
• Possibility to vary the grade of emulsion concentrate
according to requirements (TRGS- 611)
• Reduction of costs
The concentration can be read on the display of the hand refractometer.

Additional Information:

Item Code: 0512005

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Special Mono Mixing Unit

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A mixing unit is essential for mixing emulsions and grinding solutions. By means of a needle valve, the ARIANA Special Mono Mixing Unit allows for fast and precise adjustment of the emulsion concentration of liquid coolants and lubricants. In this way, it is possible to mix liquids using optimum concentrations.

The Special Mono Mixing Unit has one water inlet and one concentrate inlet. Once the optimum mixing ratio has been determined, the user can always rely on this ratio being the case. Of course, it is possible to change the mixing ratio at any time. For safety reasons, a return valve is installed on the water inlet side to prevent any suctioning into the potable water system. The Special Mono Mixing Unit is the simplest version in the mixing unit range. Quick and Order no. 0512002 simple installation on a barrel is possible thanks the barrel lid screw connection set. The unit is compact and extremely easy to handle.

Additional Information:

Item Code: 0512002

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Special Mono Mixing Unit

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Special Mono Mixing Unit with barrel lid screw connection

Technical data:

  • Water inlet 1/2”
  • Concentrate inlet 3/8”
  • Mixed liquid outlet 1/2”
  • Mixing volume (approx.) l/h 270

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Mono Mixing Unit

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A mixing unit is essential for mixing emulsions and grinding solutions. By means of a needle valve, the ARIANA Mono Mixing Unit allows for fast and precise adjustment of the emulsion concentration of liquid coolants and lubricants.
In this way, it is possible to mix liquids using optimum concentrations.

The Mono Mixing Unit has one water inlet and one concentrate inlet. Once the optimum mixing ratio has been determined, the user can always rely on this ratio being the case. Of course, it is possible to change the mixing ratio at any time. For safety reasons, a return valve is installed on the water inlet side to prevent any suctioning into the potable water system.

Additional Information:

Item Code: 0512000

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Mono Mixing Unit

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The Mono Mixing Unit is the simplest version in the mixing unit range. Quick and simple installation at a barrel is possible thanks to the barrel lid screw connection set. The unit is compact and extremely easy to handle.

Technical data:

  • Water inlet 1/2”
  • Mixed liquid outlet 1/2”
  • Concentrate inlet 3/8”
  • Mixing volume (approx.) l/h 540

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Duo Mixing Unit

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A mixing unit is essential for mixing emulsions and grinding solutions. By means of two needle valves, the ARIANA Duo Mixing Unit permits fast and precise adjustment of the emulsion concentration of liquid coolants and lubricants. In this way, it is possible to produce liquids using optimum concentrations. The Duo Mixing Unit has one water inlet and two concentrate inlets. Once the optimum mixing ratio has been determined, the user can always rely on this ratio being the case. Of course, it is possible to change the mixing ratio at any time. For safety reasons, a return valve is installed on the water inlet side to prevent any suctioning into the potable water system. Unlike the Mono Mixing Unit, the Duo Mixing Unit has two concentrate inlets. This makes it possible to mix two different concentrates without having to
reposition the mixing unit.

Technical data:

  • Water inlet 1/2”
  • Mixed liquid outlet 1/2”
  • Concentrate inlet 3/8”
  • Mixing volume (approx.) l/h 540

Additional Information:

Item Code: 0511000

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Duo Mixing Unit

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A mixing unit is essential for mixing emulsions and grinding solutions. By means of two needle valves, the ARIANA Duo Mixing Unit permits fast and precise adjustment of the emulsion concentration of liquid coolants and lubricants. In this way, it is possible to produce liquids using optimum concentrations. The Duo Mixing Unit has one water inlet and two concentrate inlets. Once the optimum mixing ratio has been determined, the user can always rely on this ratio being the case. Of course, it is possible to change the mixing ratio at any time. For safety reasons, a return valve is installed on the water inlet side to prevent any suctioning into the potable water system. Unlike the Mono Mixing Unit, the Duo Mixing Unit has two concentrate inlets. This makes it possible to mix two different concentrates without having to
reposition the mixing unit.

Technical data:

  • Water inlet 1/2”
  • Mixed liquid outlet 1/2”
  • Concentrate inlet 3/8”
  • Mixing volume (approx.) l/h 540

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